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  1. More than ever before, data centers must deploy robust thermal solutions to adequately host the high-density and high-performance computing that is in high demand. The newer generation of central processing units (CPUs) and graphics processing units (GPUs) has substantially higher thermal power densities than previous generations. In recent years, more data centers rely on liquid cooling for the high-heat processors inside the servers and air cooling for the remaining low-heat information technology equipment. This hybrid cooling approach creates a smaller and more efficient data center. The deployment of direct-to-chip cold plate liquid cooling is one of the mainstream approaches to providing concentrated cooling to targeted processors. In this study, a processor-level experimental setup was developed to evaluate the cooling performance of a novel computer numerical control (CNC) machined nickel-plated impinging cold plate on a 1 in.  1 in. mock heater that represents a functional processing unit. The pressure drop and thermal resistance performance curves of the electroless nickel-plated cold plate are compared to those of a pure copper cold plate. A temperature uniformity analysis is done using compuational fluid dynamics and compared to the actual test data. Finally, the CNC machined pure copper one is compared to other reported cold plates to demonstrate its superiority of the design with respect to the cooling performance. 
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    Free, publicly-accessible full text available June 1, 2024
  2. Abstract An increasingly common power saving practice in data center thermal management is to swap out air cooling unit blower fans with electronically commutated plug fans, Although, both are centrifugal blowers. The blade design changes: forward versus backward curved with peak static efficiencies of 60% and 75%, respectively, which results in operation power savings. The side effects of which are not fully understood. Therefore, it has become necessary to develop an overall understanding of backward curved blowers and compare the resulting flow, pressure, and temperature fields with forwarding curved ones in which the induced fields are characterized, compared, and visualized in a reference data center which may aid data center planning and operation when making the decisions of which computer room air handler (CRAH) technology to be used. In this study, experimental and numerical characterization of backward curved blowers is introduced. Then, a physics-based computational fluid dynamics model is built using the 6sigmaroom tool to predict/simulate the measured fields. Five different scenarios were applied at the room level for the experimental characterization of the cooling units and another two scenarios were applied for comparison and illustration of the interaction between different CRAH technologies. Four scenarios were used to characterize a CRAH with backward curved blowers, during which a CRAH with forwarding curved was powered off. An alternate arrangement was examined to quantify the effect of possible flow constraints on the backward curved blower's performance. Then parametric and sensitivity of the baseline modeling are investigated and considered. Different operating conditions are applied at the room level for experimental characterization, comparison, and illustration of the interaction between different CRAH technologies. The measured data is plotted and compared with the computational fluid dynamics (CFD) model assessment to visualize the fields of interest. The results show that the fields are highly dependent on CRAH technology. The tile to CRAH airflow ratios for the flow constraints of scenarios 1, 2, 3, and 4 are 85.5%, 83.9%, 61%, and 59%, respectively. The corresponding leakage ratios are 14.5%, 16%, 38.9%, and 41%, respectively. Furthermore, the validated CFD model was used to investigate and compare the airflow pattern and plenum pressure distribution. Lastly, it is notable that a potential side effect of backward curved technology is the creation of an airflow dead zone. 
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  3. Abstract The increased power consumption and continued miniaturization of high-powered electronic components have presented many challenges to their thermal management. To improve the efficiency and reliability of these devices, the high amount of heat that they generate must be properly removed. In this paper, a three-dimensional numerical model has been developed and experimentally validated for several manifold heat sink designs. The goal was to enhance the heat sink's thermal performance while reducing the required pumping power by lowering the pressure drop across the heat sink. The considered designs were benchmarked to a commercially available heat sink in terms of their thermal and hydraulic performances. The proposed manifolds were designed to distribute fluid through alternating inlet and outlet branched internal channels. It was found that using the manifold design with 3 channels reduced the thermal resistance from 0.061 to 0.054 °C/W with a pressure drop reduction of 0.77 kPa from the commercial cold plate. A geometric parametric study was performed to investigate the effect of the manifold's internal channel width on the thermohydraulic performance of the proposed designs. It was found that the thermal resistance decreased as the manifold's channel width decreased, up until a certain width value, below which the thermal resistance started to increase while maintaining low-pressure drop values. Where the thermal resistance significantly decreased in the 7 channels design by 16.4% and maintained a lower pressure drop value below 0.6 kPa. 
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  4. Data center operators generally overprovision IT and cooling capacities to address unexpected utilization increases that can violate service quality commitments. This results in energy wastage. To reduce this wastage, we introduce HCP (Holistic Capacity Provisioner), a service latency aware management system for dynamically provisioning the server and cooling capacity. Short-term load prediction is used to adjust the online server capacity to concentrate the workload onto the smallest possible set of online servers. Idling servers are completely turned off based on a separate long-term utilization predictor. HCP targets data centers that use chilled air cooling and varies the cooling provided commensurately, using adjustable aperture tiles and speed control of the blower fans in the air handler. An HCP prototype supporting a server heterogeneity is evaluated with real-world workload traces/requests and realizes up to 32% total energy savings while limiting the 99th-percentile and average latency increases to at most 6.67% and 3.24%, respectively, against a baseline system where all servers are kept online. 
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